Modules. Everything Revolution St. ships with — order intake to PLC diverts, all on one event spine. Each module groups the surfaces your team actually uses together.

Execution

Wave Management

Live order pipeline from ERP drop to ship-confirm — wave-released, kanban-tracked, audited end-to-end.

Open module →
Open2
Wave 172m
12orders·186items
Pick
0/186
Put
0/186
Wave 165m
28orders·62items
Pick
0/62
Put
0/62
Queued2
Wave 159m
9orders·42items
Pick
0/42
Put
0/42
Wave 1414m
22orders·137items
Pick
0/137
Put
0/137
Ready1
Wave 1322m
7orders·31items
Pick
31/31
Put
0/31
Active1
Wave 1231m
14orders·98items
Pick
0/98
Put
0/98
Execution

Inventory Management

Bin-level inventory with cycle counts, live adjustments, and min/max-driven replenishment that escalates under load.

Open module →
SKU-2841A-12-3428
SKU-9012B-04-171
SKU-1156C-22-712
SKU-7733A-08-5204
SKU-4490D-14-295
SKU-6125B-19-2312
SKU-3398A-04-658
SKU-8821C-11-4167
SKU-2050D-07-142
SKU-7461B-15-8581
Execution

Picking & Putting

Light-directed pick and put sessions with operator HUD, short-pick reconcile, and voice + scanner workflows.

Open module →
Maya R.picking · Wave 12
5remaining0complete
IdleActiveComplete
Execution

Pick/Put Wall

Configure put-walls and pick-walls of any size, single or dual-sided, every cubby driving a live RGB light.

Open module →
Configuration/Pick/Put Wall
Side A
Execution

Reporting

Saved reports that rerun on live data, pin to dashboards, and export — throughput, accuracy, cycle time, labor.

Open module →
Monitoring/Shift throughput

Shift throughput

Picks per hour · last shift
Live
12,480
Total picks
1,340
Peak hr
1,040
Avg/hr
6a9a12p3p6p
Execution

Alarms & Events

A live alarm wall with severity, source-linking, and tracked acknowledgement — operators see what the system sees.

Open module →
Monitoring/Alarms & Events
6 active
SevSourceAlarmRaised
criticalPLC-02E-stop tripped — Zone C conveyor halted14:32
warningSC-04Scanner no-read rate 8% over threshold14:30
warningVLM-05Tray cycle slow — 4.2s avg (target 2.5s)14:18
criticalMTR-11Motor over-temp on diverter 1114:09
infoDOCK-3Dock door 3 held open 6m13:55
warningNET-IOI/O block 2 latency spike 220ms13:41
Execution

Notifications

One inbox for wave completions, replenishment escalations, mentions, and approvals — read state synced everywhere.

Open module →
Monitoring/Notifications
Execution

Site Vision

A live camera wall with click-to-focus preview, auto-captured incidents, and offline awareness across the floor.

Open module →
Monitoring/Site Vision
5 live
● LIVEInduct lineZone A · 1080p · 30fps
Recent incidents
14:31Sorter headJam detected — auto-snapshot saved
13:58Dock doorsDoor 3 held open 6m
13:12Pack-out 1Idle station flagged
Execution

Host Interface

Connect ERP, WMS, carrier, and MES hosts over IDoc, REST, MQTT, or flat file — with live message flow and per-host health.

Open module →
Configuration/Host Interface

SAP S/4HANA

SAP-ERPConnectedIDoc / RFC
240/minThroughput
2s agoLast message
0Queue depth
Message flow
IN14:32:08ORDERS05Sales order 50912 · 7 lines
OUT14:32:09ORDRSPACK 50912 accepted
IN14:31:40WMMBIDGoods receipt · PO 88213
OUT14:31:12SHPCONShip confirm 50880
Control

Sortation & Diverts

Drag-and-drop sortation rules. Map criteria to lanes, simulate the diverts, then push to PLC — no ladder, no reload.

Open module →
1North dock
Fragile
2South dock
Hazmat
3Overflow
Oversize
4East dock
5Pack-out
HHospitalCatches the rest
Drag to a lane
Cold chainStandardReturnsExpress
Control

3D Overview

Interactive 3D view of your warehouse. Click any box to inspect its routing, replay the day, analyze flow.

Open module →
Control

VLM Control

Vendor-agnostic VLM control — Schaefer, Modula, Kardex behind one abstraction. Operators see one UI; you see one log.

Open module →
VLMs5 · 3 vendors
VLM-01Logimat A1Aisle B · Rack 12Schaefer
VLM-02Logimat A2Aisle B · Rack 14Schaefer
VLM-03Lift S 800Aisle C · Rack 02Modula
VLM-04Remstar 1500Aisle D · Rack 08Kardex
VLM-05Remstar 1200InactiveKardex
VLM-06Logimat A3Aisle B · Rack 16Schaefer
Control

Zone Routing

A visual induct → zones → ship routing graph. Route by priority, weight, type, or carrier; publish without touching ladder.

Open module →
Configuration/Zone Routing
InductZone AZone BZone CShip
Express orders route through Zone A to ship.
Control

Scanning

Every scanner in one view with a live scan feed, no-read routing to the hospital lane, and per-device health.

Open module →
Configuration/Scanners
Live feed

Live scan feed

129/min
Control

Weigh and Dimension

Cube weight and L×W×H in one pass, compute dim weight, reconcile against the manifest, and feed the carrier.

Open module →
Configuration/Weigh & Dimension
Dimensioner · DWS-01
ORD-50912
4.2kg
Length32 cm
Width24 cm
Height18 cm
Volume13.8 L
Dim weight2.8 kg
Billable4.2 kg
Captured · cubed in 0.3s
Control

Hospital Lane

The catch-all lane where unroutable cartons land, reason-coded and one click to re-induct — so the line keeps moving.

Open module →
Sortation/Hospital Lane
5 in queue

Cartons the line couldn't route land here so the rest of the floor keeps moving. Clear each exception and it re-inducts.

CartonReasonDetail
CTN-88421No-readBarcode unreadable at SC-03
CTN-88419OversizeExceeds lane 4 envelope
CTN-88410No routeNo matching sortation rule
CTN-88402Weight mismatchManifest 4.2kg · scale 7.8kg
CTN-88398DamagedFlagged at pack-out 1
Control

Maintenance

Asset health across conveyors, motors, lifts, and scanners — component-level, runtime-driven, with overdue surfaced.

Open module →
Configuration/Maintenance
1 overdue

Main line conveyor

CONV-AHealthy
4,182 hRuntime
99.6%Uptime
12 days agoLast service
in 18 daysNext service
Component health
Drive beltOK
BearingsOK
Motor CONV-AOK
Control

CMMS

A work-order board for PM and repair — priority-driven, asset-linked, with auto-generated preventive schedules.

Open module →
Configuration/CMMS · Work Orders

Click a work order to advance it →

Open3
In Progress2
Done1
Platform

Automations

A visual flow editor wiring real floor events to real floor actions — drag the nodes or describe the flow and let the AI build it.

Open module →
Trigger · PLCPLC tag flipsconveyor.estop → true
IfPressure over limitline.psi > 90
Action · SortationDivert to lane 4route → lane-4
Platform

Logging & Metrics

One store for every floor event — read it line by line to chase an incident, or run analytics on the exact same data.

Open module →
Monitoring/Logs
Search events…
TimeLevelEventActor